Effective Fast Speed Double Deck Roll Forming Machine With 45 Steel Rollers

Product Description

During the sheet forming process, the length of the trapezoidal tile needs to be precisely controlled. Usually, the double-layer trapezoidal tile press adopts a length measuring device to achieve this function. Common length measuring devices include encoders, roller counters, etc. The encoder is connected to the transmission system and can accurately measure the conveying length of the sheet. When the sheet is conveyed to the set length, the encoder will send a signal to the control system. The roller counter measures the length of the sheet by contacting the surface of the sheet and rotating as the sheet moves, and by counting the number of revolutions of the roller.

Main Technical Parameters

Working Flow
Decoiling → Material Feeding → Roll Forming → Cutting → Collecting

Component & Technical Parameters

This part is used to support Coil.
And make the coil in a rotary way.
Bearing capacity: 5T
Inner diameter: 470-530mm
(adjustable according to demand.)
In order to avoid damage to the machine by impact when the machine is running, we have installed a brake device for you.

Hydraulic Pump Station


The purpose of this pump station is to drive the cutter to start cutting works.
The hydraulic tank use 46# hydraulic oil.
Equipped with a cooling fan which can internal circulation cooling, to ensure the oil pump station will not be affected by high oil temperature during working.
Solenoid valve brand: Huade

Touch Screen Control Cabinet

The control cabinet has two modes, automatic and manual modes.
The unit length of the targeted sheet and quantity can be set in the touchscreen.
The system is simple and easy to operate.
Electrical Component Brand:
1. VFD: Delta
2. Circuit breaker: Delixi
3. Contactor: Delixi
4. Relay: Xinling
5. PLC: Delta
6. Transformer: Delixi

Feeding Table & Pre-Cutter

Guide the coil come into the correct position and going to the roll forming part.

Also including a Hand Pull Cutting Device, it is convenient to pre-cut the coil when want to changing color or thickness.

Shaft & Roller

Material is 45# Steel Quenching and Plating.

The processed rollers are smooth, hard and will not rust.

Will not leave any scratches on the sheet when working.

Pressing Section & Cutter

The material of blade is CR12.

After shaping, the metal is cut into individual slats of the required length. Precision cutting ensures uniformity in the final product.

After receiving the length signal, the control system will trigger the shearing device to shear the double-layer trapezoidal tile after forming. The shearing device usually adopts hydraulic shears or mechanical shears. The hydraulic shears have the advantages of large shearing force, fast shearing speed and smooth cut, while the mechanical shears have the characteristics of simple structure and low maintenance cost. During the shearing process, the shearing tool will quickly cut the plate to obtain the finished double-layer trapezoidal tile of the required length. In order to improve the shearing efficiency and quality, some tile pressing machines also adopt automatic feeding and continuous shearing technology, which can continuously perform shearing operations without stopping the machine, greatly improving production efficiency.

effective Double Deck Roll Forming Machine

Fast Speed double layer forming machine

Steel Rollers double layer forming machine

Effective Fast Speed Double Deck Roll Forming Machine With 45 Steel Rollers Images